RFID Bolt Seals Tag

RFID Bolt Seals Tag

With a read range of up to 10 meters, it improves container and freight tracking efficiency.
The high-performance Alien Higgs 3/4 chip supports ISO/IEC 18000-6C EPC Gen2 protocol.
Data retention is up to 50 years, with up to 100,000 write cycles.
The tag is made of zinc-plated carbon steel with ABS/PC and is IP65 rated.
The tamper-proof design and one-time lock lock ensure the security of ocean shipping and cross-border logistics.
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Description

Our RFID bolt seals tag combines a single-use cargo-door locking structure with passive UHF identification. The design supports electronic seal registration and non-contact reading at container yards, logistics gates and controlled freight checkpoints.

RFID Bolt Seals Tag Specifications

The available UHF configuration supports EPC Gen2 logistics systems, serialized seal identification and reader-based container processing.

Specification Available Configuration Project Selection
Air interface ISO/IEC 18000-6C, EPC Class 1 Gen 2 For compatible fixed and handheld UHF readers
Chip Alien Higgs 3 or Higgs 4 Custom chip options can be reviewed
Frequency 860–960 MHz Configure for the destination market
Operating mode Passive, battery-free Activated by the UHF reader field
Unique TID 96 bits Can be associated with the seal record
EPC memory 96 bits Suitable for serialized EPC identification
User memory 512 bits Final capacity depends on the selected chip
Reference read range Up to 10 m Reader and installation dependent
Data retention Up to 50 years Electronic memory specification
Write endurance Up to 100,000 cycles Electronic memory specification
Ingress protection IP65 For typical outdoor logistics exposure
Operating temperature −30°C to +80°C Test for the actual transport environment
Storage temperature −30°C to +80°C Store under controlled conditions

Bolt Seal Mechanical Construction

The galvanized-steel pin and locking body form a one-time cargo seal while the PC and ABS housing provides space for the UHF transponder.

Component Length Weight Material
Pin / key 76 mm ±2 mm 335 g ±20 g Galvanized carbon steel with ABS
Body / locker 68 mm ±2 mm 228 g ±20 g Galvanized carbon steel with PC and ABS

From Serialized Seal to Logistics Record

A controlled data relationship allows operators to identify which seal was assigned to a specific container or shipment.

1

Create the Identity

Generate the approved EPC and visible serial number for each individual seal.

2

Match the Records

Associate the EPC, TID and printed number with the same production record.

3

Assign the Shipment

Connect the seal identity with the container, vehicle or freight movement.

4

Verify at Checkpoints

Read the tag and compare the returned identity with the expected shipment record.

EPC Encoding and Data Matching

We can configure electronic and visible identifiers for bulk container-seal deployment after the data rules are approved.

EPC Programming

  • Sequential EPC encoding
  • Customer-defined data structures
  • Required memory-bank locking
  • Read-after-write verification

Visible Identification

  • Sequential seal numbering
  • Barcode or QR code printing
  • Company logo and text
  • Custom color identification

Matching Files

  • TID and EPC association
  • Printed-number matching
  • Duplicate EPC checking
  • CSV data export

Reader Deployment for Container Operations

The selected reader layout should match the container position, traffic direction, operating speed and required read zone.

Deployment Area Recommended Check Acceptance Target
Container door Test the tag in its final locked position Reliable reads from the approved approach direction
Gate portal Set antenna height, angle and polarization Read the target container without excessive stray reads
Moving vehicle Run repeated tests at the planned speed Consistent identification within the available read time
Stacked containers Evaluate metal reflection and adjacent tags Controlled reads within the defined lane or zone
Handheld inspection Define the normal inspection distance and angle Quick confirmation of the intended seal
Software interface Map EPC and TID fields to shipment records Correct status returned for each scanned seal

RFID Bolt Seal Applications

Port Container Gates

Read serialized seal identities as containers enter, transfer between zones or leave the terminal.

Cross-Border Freight

Associate the applied seal with transport records used at controlled border checkpoints.

Rail Cargo Yards

Support non-contact identification during rail-freight inspection and transfer operations.

Warehouse Dispatch

Register the seal assigned to each loaded container before the shipment is released.

Truck and Trailer Security

Use on compatible cargo-door hardware requiring a single-use bolt locking structure.

Customs Management

Compare the electronic identity, visible seal number and declared shipment record.

Order Configuration Checklist

RFID System Information

  • Destination country and frequency band
  • Fixed or handheld reader model
  • Required operating read distance
  • Vehicle speed and gate configuration
  • Chip and memory requirements
  • EPC and TID usage rules

Production Information

  • Visible serial-number format
  • Barcode or QR code requirements
  • Logo, text and color artwork
  • Electronic-to-visible matching rules
  • Order quantity and packaging
  • Destination and delivery schedule

Related RFID Security Seal Products

Compare the seal structure, attachment point, RFID performance and authorized removal process for your application.

RFID Bolt Seals Tag Questions

What protocol does the RFID bolt seals tag use? +

The listed configuration supports ISO/IEC 18000-6C and EPC Class 1 Gen 2, allowing use with compatible UHF RFID readers and logistics systems.

Is the 10-meter reading distance guaranteed? +

No. Ten meters is a reference maximum. The actual distance depends on reader output, antenna gain, seal orientation, surrounding metal, vehicle speed and regional RF limits.

Can you encode sequential EPC numbers? +

Yes. Sequential EPC encoding can be reviewed using a customer-approved format. We can also associate EPC, TID and visible seal numbers in the production data file.

Can the EPC memory be locked after programming? +

Memory-locking requirements can be configured according to the selected chip. Specify which memory bank should remain writable and which data should be locked.

Why can reads become unstable near stacked containers? +

Container walls and adjacent metal surfaces can reflect or reshape the RF field. Reader antenna position, polarization, output power and read-zone control should be tested at the actual site.

Can the RFID bolt seal be used more than once? +

No. The mechanical bolt seal is designed for one-time locking and authorized removal by cutting. A replacement seal should receive a new identity and shipment record.

What should be tested before a bulk order? +

Test mechanical installation, visible identification, EPC and TID matching, installed reading distance, reader direction, portal speed and software record handling.

What information is needed for a quotation? +

Please provide the application, destination market, reader model, chip requirement, EPC format, printed numbering, artwork, quantity, packaging and destination country.

Plan the Seal Data and Reader Deployment

Send us your application, destination market, reader model, required distance, EPC format, visible numbering, artwork and quantity for configuration review and pricing.

Request an RFID Seal Configuration Review

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